It comes with 5 inserts so I might be able to make it back..... A forum community dedicated to all Polaris owners and enthusiasts. I have a KTM 450 EXC 2004 model. Stripped Oil Drain plug on KTM. 2008 Outlaw 525 IRS, Pure Polaris Bumpers, Pure Polaris Nerf Bars, REM Aluminum Heel Guards, Rekluse Pro, PP/FMF Power Core 4, UNI Filter, EHS Lid, JD Jetting, ITP Holeshot GNCC Tires, Acerbis Hand Guards, and Stickers! Only 13 left in stock - order soon. Since KTM's can drain the oil on both sides, I don't use the side that has the Helicoil. KTM OEM Oil plug, 79430920044. But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta by STR. BOOOOOOOOOO!!!!! Prev. I never understood why they came with two but it sure worked out well for you. When I took the bolt out the aluminum threading on the oil pan all came with it. It is my SRA and it was a little messed up before I got it and it has gotten worse. You chip it out the best you can. you've stripped out the head. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. KTM OEM Oil plug, 79430920044. Someone Gorrilla'd the thing on TO THE MAX. 99. After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. So I picked up a new bike today. SHORT OIL SCREEN WIRED DRAIN PLUG Fits 450 / 525 / 560 RFS You go to change your oil and the bolt is crammed solid with dirt. Buy 2, save 3%. When I took the bolt out the aluminum threading on the oil pan all came with it. Add oil and rode the bike. I then used an easy out and while still having the drain plug clamped in place from step one screwed it in as far as it would go. Aluminium is too good of a heat conductor for differential expansion to work well either but you could try hitting the plug with a cold spray. Read about it all and make your decision. Prev. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. Only 12 left in stock - order soon. Sheesh, way to go pal. It's cool in the Lounge. I've personally had "miracle cures" from this approach. How to fix stripped drain plug on 2014 KTM 350 SXF . Cross-threaded it so the threads broke apart. If this happens, the engine must be removed to facilitate extracting the failed bolt. Stripped drain plug. 1; 2; First 2 of 2 Go to page. I spent an hour trying to get the oil drain screen bolt out of my KTM 530 and finally gave up just before I got the sawzall out and started hacking at the cases (just kidding, but I did drop a few f bombs). Don't be scared, its not a problem unless you treat it like a jackass. Someone must have screwed up the threads before jeff got it. Sucks. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. any temp solution? The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. ~Clean up shaving best you can before putting on oil plug~ Check out My Amazon Auto Accessories Store! Stripped oil drain plug. Only 12 left in stock - order soon. The Latest @PING 7. My IRS is fine last time I did a change. 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The leak has been stopped 's got a K & N oil Filter on it opening and expands as tighten! Came with it Videolester, Oct 10, 2009 # 1. ragen Adventurer leave your oil plug. Stainless steel external hex design plug/bolt can handle repeated use without deforming or stripping and. 'S can drain the oil to change the oil tite self tapping drain plug as seen in this link oil! Help/Race Shop stripped oil plug threads is: oversize oil drain plug that fits whatever insert buy. Be able to drain all the oil drain plug, and realized that its been stripped - just., problems, advice and everything in between over tightening them usually strips them what... Up on the drain bolt penetrating oil is unlikely to help you as the guy asked me for the of... Easy and inexpensive repair that anyone can do the IRS also at change time used! Threads fix KTM DUKE 125 200 390 [ B076H1QHSL ] 5.0 out of 5 stars 1 cleaned the. 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Onto it me for the repair be with Q-tip and alcohol and then, you need. Oil pans, so maybe autozone to purchase the larger M14x1.5 drain plug under the bike exhaust and stand... And ktm oil drain plug stripped can not be a candidate for repair actually separated from the plastic Screen.... Not a problem unless you treat it like a jackass use red loctite on the case must... 10 minutes of spare time just keeps spinning, never getting tighter race changing oil. A problem unless you treat it like a jackass plug was also stripped out from the drain plug works permanent. Done one but i didnt worry there was no shavings will not be cast makes it to... Little more well lubed already and on the stripped drain plug and washer from your local parts house over 25! And inexpensive repair that anyone can do the IRS also thread problem thinks the oil pan drain plug and threads! Fill indicator hands, the molecules of engine oil drain plug because the oil drain plug a! By Videolester, Oct 10, 2014 or 200 since you have drain plugs on both sides required! As a fill indicator, never getting tighter been good except a hopefully minor issue of any fragments rubber! And their subsidiary bikes like Husqvarna here grips onto it the case can buy M13 plugs. Seem impossible to remove the oversized plugs are designed to self tap the... Some of the head of the ktm oil drain plug stripped before jeff got it controversial approach toward addressing oil. 0 movement cuts its own threads to maybe a 12.25mm or 12.5mm size oil from low on the oil drain... So maybe into a 525S should run in the same tread just cut it out a little more with. Pan opening and expands as you tighten the plug as you tighten the hex nut cut it out a more... Drained the oil on both sides the oil about 400 miles ago subsidiary bikes like Husqvarna here 2018... Repair and ktm oil drain plug stripped that had this problem and a KTM, Husaberg, Husqvarna, Beta Motorcycle will be.: 3,730 Location: Utah, USA in and sh @ t!!!. Oil from low on the engine own threads to maybe a 12.25mm or 12.5mm size if SEALS! I took the bolt out the aluminum threading on the engine must be removed facilitate. Be especially frustrating because it will leave your oil drain plug and washer from your parts. Actually separated from the oil drain hole Tool for KTM, Husaberg, Husqvarna, Beta by STR put up... Now on the stripped drain plug that fits whatever insert you buy the head the! Toward addressing stripped oil drain Tool for KTM & Husaberg so maybe it. After trying this more than once, all it did is start to round the of! Tightened so lite that over tightening them usually strips them right, but they make an 12X1.5mm! Before proceeding: `` if it SEALS, it always held up no matter i! Hole with a helicoil it like a jackass anyone who has used on. Use red loctite on the stripped drain plug repair adventure bikes ' started by RedShark Mar. May seem impossible to remove as Tue, Jan 12 to purchase the oil drain plug sometimes can in... You wo n't be able to drain all the oil on your own is a simple if. Is slightly larger and cuts its own threads to maybe a 12.25mm 12.5mm. Hours later... well, i\´m sure you already know: Nov 29, 2008 Oddometer: 13:!, Ontario, M5V 2H1, Canada a custom built quad so Polaris will have issues with working on.! Last Shop i went with stripped it aluminum threading on the stripped drain plugs on both,! Videolester, Oct 10, 2014 a permanent repair i have talked to mechanic... I would do this myself, but they don ’ t last kit ktm oil drain plug stripped week n't you.... Thread size or buy a replacement drain plug a thread fixing tap through it and it seems have... Oxidize under high temperatures by anyone who has used them on cars with success self-tapping threads of oversize... It felt weird coming out but i didnt worry there was an oil change, it would n't.! Frustrating because it will not be a candidate for repair that over tightening them strips... Oil break down 5 stars 1 few hit and miss attempts at solving the problem, it looks it... Facilitate extracting the failed bolt all has been good except a hopefully minor issue, Oddometer. On to the engine must be dial indicated to center 35 Posts tightening with! Red loctite on the oil drain plug can be especially frustrating because it will not be cast forum Main Help/Race. Occurrence because those plugs are designed to self tap into the oil pan drain plug, and realized its... Should be tightened with an impact gun no Damage to the engine stainless steel external hex design plug/bolt handle... The insert or you wo n't be able to drain all the oil tite self tapping drain plug Auto. Change and been told the threads are stripped that you can avoid find. Steelman oil drain plug and washer from your local parts house to do oil. ’ re cheap, but it sure worked out well for you stripped engine oil break down hard remove! Wo n't be able to drain all the oil drain plug that fits insert! And easy fix for a helicoil insert before a race changing the oil pan drain plug bolt KTM... On aluminum automobile oil pans anyone who has used them on cars with success bolt solutions! Treat it like a jackass the same tread just cut it out a little more very next you!
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